AAON Heating and Cooling Products

Current HVAC Unit Controllers

		VCCX2 Controller Technical Guide G039840-01K-VCCX2 The Orion VCCX2 Controller is a configurable unit controller that can be used for Constant Air Volume, Variable Air Volume (VAV), Single Zone VAV, Make-Up Air, and Space Temperature Control of a High Percentage Outdoor Air applications. It can be used for air-source heat pump or water-source heat pump units.

		Pioneer Gold Pioneer Gold Controller Technical Guide The Pioneer Gold controller is the advanced controller configuration for water-source heat pump systems. With space sensors and touchscreen interface the Pioneer Gold can be used for standalone control. The controller also includes terminals for connection to a DDC system or heat pump thermostat. BACnet communication protocol is available directly from the Pioneer Gold.

		Pioneer Silver Pioneer Silver Controller Technical Guide The Pioneer Silver controller is the standard controller configuration for basic water-source heat pump systems with terminals for connection to a heat pump thermostat. AAON stocked water-source heat pumps include the Pioneer Silver. An expansion board allows for control of premium options, such as hot gas reheat and waterside economizer.

		AAON Touchscreen Mini Controller AAON Touchscreen Mini Controller User's Manual AAON rooftop units and split system products are available with the Touchscreen Controller. The Touchscreen Controller is a networkable controller with built-in space temperature and humidity sensors that mounts directly in the space similar to a conventional thermostat. The powerful, yet simple, controller allows set-and-forget control over an indoor environment without the expense of a large building automation system.

		VCB-X Controller Technical Guide OR-VCBX-FIELD-TGD-01X The Orion VCB-X Controller can be used on units with a single Variable Capacity Compressor and with or without additional fixed compressor stages. The VCB-X Controller can be configured for Constant Volume, Make-Up Air, VAV, and Single Zone VAV applications.

Modules

		RSMV Controller AA-RSMV-TGD-01C The RSMV monitors and controls one tandem compressor refrigeration circuit of the HVAC unit. The module is designed for R410-A refrigerant. Up to 4 RSMV’s can be connected, depending on the size of the system. There are 2 E-BUS Expansion Ports which allow the use of communicating sensors and other E-BUS Modules. The RSMV provides 4 analog inputs, 3 binary inputs, 3 relays, and 4 analog outputs. It connects with an included EBC E-BUS cable to the VCCX2 Controller.

		RSMD Controller AA-RSMD-TGD-01C The RSMD monitors and controls one or two refrigeration circuits of the HVAC unit. The module is designed for R410-A refrigerant. Up to 4 RSMD’s can be connected, depending on the size of the system. There are 2 E-BUS Expansion Ports which allow the use of communicating sensors and the E-BUS Modules. The RSMD provides 3 analog inputs, 4 binary inputs, 5 relays, and 2 analog outputs. It connects with an included EBC E-BUS cable to the VCCX2 Controller.

		RSMSD Controller AA-RSMSD-TGD-01C The RSMSD monitors and controls the refrigeration circuit of a single digital compressor. The module is designed for R410-A refrigerant. Only 1 RSMSD Module can be connected to the system. There are 2 E-BUS Expansion Ports which allow the use of communicating sensors and the E-BUS Modules. There is also a Hand-Held Service Tool connection. The RSMSD provides 4 analog inputs, 4 binary inputs, 4 relays, and 2 analog outputs. It connects with an included EBC E-BUS cable to the VCCX2 Controller.

		RSMV-HP Controller AA-RSMVHP-TGD-01C The RSMV-HP monitors and controls one tandem refrigeration circuit of the HVAC unit. The module is designed for R410-A refrigerant. The RSMV-HP is connected to the VCCX2 Controller. Up to 4 RSMV-HP’s can be connected, depending on the size of the system. There are 2 E-BUS Expansion Ports which allow the use of communicating sensors and the E-BUS Modules. The RSMV-HP provides 6 analog inputs, 4 binary inputs, 4 relays, and 2 analog outputs. It connects with an included EBC E-BUS cable to the VCCX2 Controller.

		RSMVC-P Controller AA-RSMVCP-TGD-01A The Refrigerant System Module for Copeland VFD Compressors (RSMVC-P) monitors and controls one refrigeration circuit of the HVAC unit. The module is designed for R410-A refrigerant. The RSMVC-P is connected to the VCCX-P Controller. There are 2 E-BUS Expansion Ports and one MODBUS Connector. The RSMVC-P provides 4 analog inputs, 3 binary inputs, 4 relays, and 2 analog outputs.

		MHGRV-X Controller AA-V16950-TGD-01M The MHGRV-X Controller controls a Modulating Hot Gas Reheat Valve to maintain a desired Supply Air Temperature and Dehumidification Setpoint. The MHGRV-X Controller connects to the VCB-X and the VCCX2 Controller via an included EBC E-BUS cable. The MHGRV-X Reheat Expansion Module is designed to control one set of reheat valves. The Reheat Expansion Module connects to the MHGRV-X Controller via an included EBC E-BUS communication cable. Connected together, the Reheat Expansion Modules provide a system that allows the proper control of multiple sets of valves.

		MODGAS-X Controller AA-MODGASX-FIELD-TGD-01H The MODGAS-X Controller modulates up to (2) gas valves to maintain a desired Discharge Air Temperature. It also controls the speed of the induced draft fan to maintain proper combustion in the heat exchanger. The controller can be used as a stand-alone unit or be connected to a 12 Relay E-BUS Expansion Module (stand-alone only) or VCM-X E-BUS (I2C) Controller, VCB-X Controller, or VCCX2 Controller using a modular cable.

		MODGAS-XWR-1 Controller AA-MODGASXWR-1-TGD-01B The MODGAS-XWR-1 Controller is designed to be used with White-Rogers® valves only. It will modulate up to two (2) White-Rogers® gas valves to maintain a desired Discharge (Supply) Air Temperature (up to four (4) modulating gas valves may be controlled when a second MODGAS-XWR Controller configured as a slave module). The MODGAS-XWR Controller also controls the speed of the induced draft fan to maintain proper combustion in the heat exchanger. The controller can be used as a stand-alone unit or be connected to a 12 Relay E-BUS Expansion Module (stand-alone only) or VCM-X E-BUS (I2C) Controller, VCB-X Controller, or VCCX2 Controller using a modular cable. NOTE: The MODGAS=XWR-1 provides (2) additional relays.

		MODGAS-XWR Controller AA-MODGAS-XWR-TGD-01C The MODGAS-XWR Controller is designed to be used with White Rogers valves only. It will modulate up to two (2) White Rogers® gas valves to maintain a desired Discharge (Supply) Air Temperature (up to four (4) modulating gas valves may be controlled with a second MODGAS-XWR Controller configured as a slave module). The MODGAS-XWR Controller also controls the speed of the induced draft fan to maintain proper combustion in the heat exchanger. The controller can be used as a stand-alone unit or be connected to a VCM-X E-BUS Controller, VCB-X Controller, VCCX2 Controller, or 12 Relay E-BUS Expansion Module using a modular cable.

		PREHEAT-X Controller AA-PREHEATX-TGD-01D The PREHEAT-X Controller is designed to control fixed stages of Preheat and optional modulating Preheat to maintain a desired Preheat Leaving Air Temperature Setpoint. It can be used as a communicating module in conjunction with the VCB-X and VCCX2 Controller or as a stand-alone module. NOTE: The PREHEAT-X Controller is limited to a 35°F Leaving Air Temperature Setpoint.

		PREHEAT-X Extended Controller AA-PREHEATX-EXT-TGD-01A The PREHEAT-X-EXT Controller is designed to control fixed stages of Preheat and optional modulating Preheat to maintain a desired Preheat Leaving Air Temperature Setpoint. It can be used as a communicating module in conjunction with the VCB-X and VCCX2 Controller or as a stand-alone module. NOTE: The PREHEAT-X-EXT Controller has an extended Leaving Air Temperature Setpoint range down to 0°F. It should only be used with the approval of AAON.

Sensors

		E-BUS Digital Room Sensor OR-EBUS-DRS-TGD-01M The E-BUS Digital Room Sensors are used to sense Space Temperature only or Space Temperature and Space Humidity. The sensor connects to the VCCX2 or VCB-X Controller using various lengths of EBC E-BUS cables connected between the controller and the sensor. The Space Temperature only model can be used with the VAV/Zone Controller. It is either hard-wired or connected via EBC E-BUS cable.

		Wall Mounted E-BUS CO2 Sensor OR-WM-EBUS-CO2-TGD-01B The Wall Mounted E-BUS CO2 Sensor is used for monitoring space CO2 levels and is designed for permanent wall mounting in the conditioned space. It connects to the VCCX2 or VCB-X Controller using an EBC E-BUS Cable. It can be daisy-chained with the E-BUS Digital Room Sensor for applications requiring both a space CO2 sensor and space temperature sensor.

		Duct Mounted E-BUS CO2 Sensor OR-DM-EBUS-CO2-TGD-01B The Duct Mounted E-BUS CO2 Sensor with Remote Pickup Tube is used for monitoring duct CO2 levels and is designed for permanent mounting in the Return Air duct. It utilizes an aspiration box to accurately capture CO2 levels in the duct. It connects to the VCCX2 or VCB-X Controller by using an E-BUS cable with E-BUS connectors.

Operator Interfaces

		Prism 2 Technical Guide G019170-01T Prism 2 is a complete Windows®-based graphical interface that allows you to interact with your AAON digital controls. The program provides standard, easy-to-understand status, setpoint, and configuration screens for each type of controller and has provisions for custom screens which allow floor plans, equipment photos, or user-defined summary screens.

		Modular Service Tool SD Quick Start Guide OR-QSOISD-TGD-01H The Modular Service Tool is a system operator interface that provides a direct link to enable the system operator to view the status, configure, and adjust the setpoints of the VCCX2, VCC-X, VCB-X, VCM-X E-BUS, SA E-BUS, RNE, VCM-X, VCM, VAV/CAV, MUA II or VAV/Zone Controller on the control system communications loop.

		Modular System Manager SD Quick Start Guide OR-QSSMSD-TGD-01E The Modular System Manager is a system operator interface that provides a direct link to enable the system operator to view the status, configure, and adjust the setpoints of the VCCX2, VCC-X, VCB-X, VCM-X E-BUS, SA E-BUS, RNE, VCM-X, VCM, VAV/CAV, MUA II or VAV/Zone Controller on the control system communications loop.

		VCCX2 Controller and VAV/Zone Controller Operator Interface SD Technical Guide OR-VCCX2OISD-TGD-01G The Modular Service Tool and the Modular System Manager are system operator interfaces that provide a direct link to enable the system operator to view the status, configure, and adjust the setpoints of the VCCX2 and/or VAV/Zone Controller on the control system communications loop.

		System Manager Touch Screen - Limited Access Technical Guide OR-SMTSL-TGD-01B The System Manager Touch Screen (Limited Access) - (SMTS-L) provides a direct, graphic-enhanced, menu-driven link to allow the end user to view status points, change Space Setpoints, and view certain alarms of most controllers on the Orion Controls System. The System Manager TS-L cannot be used for full Controller configuration.

		System Manager Touch Screen II Quick Start Guide OR-QSSMTSII-TGD-01B The System Manager TS II (Touch Screen) provides a direct, graphic-enhanced, menu-driven link to enable you to view the status and adjust the setpoints of most controllers on the Orion Controls System. The System Manager TS II only works with the following: VCB-X, VCM-X Modular, VCM-X WSHP, VCM-X, VCM, and VAV/Zone Controllers

		System Manager Touch Screen II Technical Guide OR-SMTSII-TGD-01E The System Manager TS II (Touch Screen) provides a direct, graphic-enhanced, menu-driven link to enable you to view the status and adjust the setpoints of most controllers on the Orion Controls System. The System Manager TS II only works with the following: VCB-X, VCM-X Modular, VCM-X WSHP, VCM-X, VCM, and VAV/Zone Controllers

		System Manager Touch Screen II Technical Guide -(with screens) OR-SMTSII-INHOUSE-TGD-01E The System Manager TS II (Touch Screen) provides a direct, graphic-enhanced, menu-driven link to enable you to view the status and adjust the setpoints of most controllers on the Orion Controls System. The System Manager TS II only works with the following: VCB-X, VCM-X Modular, VCM-X WSHP, VCM-X, VCM, and VAV/Zone Controllers

		System Manager Touch Screen II For The GPC-XP Controller Technical Guide OR-SMTSII-GPCXP-TGD-01A The System Manager TS II (Touch Screen) for the GPC-XP Controller provides a direct, graphic-enhanced, menu-driven link to enable you to view the status, perform force modes, and set schedules for your GPC-XP Controller.

Communication Devices

		CommLink 5 AA-G015590-TGD-01J (CL5) The CommLink 5 is used to transfer communications between controllers or local loops on your control system. It can also be used as an interface for connection of a PC to your system. The CommLink 5 provides communication with the control system through any computer that is running Prism 2 software. For remote communications, an IP Module Kit can be installed for LAN and Internet connections.

		IP Module AA-G015520-TGD-01Q The IP Module installs into the CommLink 5 Communications Interface and provides a TCP/IP Port connection from the AAON control system to a building’s Ethernet LAN, providing communications with the control system through any PC (with Prism 2 software installed) connected to the LAN or the Internet (if configured for access through your LAN’s Internet firewall).

		USB-Link 2 AA-G019140-TGD-01H The USB-Link 2 is a portable device that is used as an interface to connect your computer to most AAON controllers without the need for a CommLink.The USB-Link 2 provides a direct link to enable you to view the status and configure and adjust the setpoints of any controller on the control system communications loop using Prism 2 software.The USB-Link 2 is small in size and is powered by the USB port of the computer it is plugged into, making it completely portable and allowing connection to the system from any controller.

		Orion MiniLink PD 5 Controller OR-MLPD5-TGD-01B The MiniLink PD 5 is a communications device that is used to integrate multiple local communication loops into a network communications system.The MiniLink PD 5 is required on the Orion Control system to separate local loops. Up to 60 MiniLink loops can be on a system.

PT-Link

		PT-Link II BACnet4® OR-PTLNK4BTL-TGD-01C The PT-Link II BACnet4® provides bi-directional communication between your BACnet® MS/TP protocol network and up to four of any of the following types of Orion controllers— VCB-X, VCM-X, SA, VCM, MUA II, or VAV/CAV. NOTE: Documentation for MUA II/VAV/CAV is available in Previous Generation Literature

		PT-Link II LON-3® OR-PTLNK3LON-TGD-01J The PT-Link II LON-3, provides bi-directional communication between one of the following types of Orion controllers—VCCX2, VCC-X, VCB-X, VCM-X, SA, VCM, MUA II, or VAV/CAV. NOTE: Documentation for MUA II/VAV/CAV is available in Previous Generation Literature

		PT-Link II N2-4® OR-PTLNK4N2-TGD-01A The PT-Link II N2-4® provides bi-directional communication between your N2® MS/TP protocol network and up to four* of any of the following types of Orion controllers—VCM-X, SA, VCM, MUA II, or VAV/CAV. NOTE: Documentation for MUA II/VAV/CAV is available in Previous Generation Literature

Auxiliary Controllers and Devices

		GPC-XP Controller AA-GPCXP-TGD-01J

		BACnet® General Controller (BGC) OR-BGC-TGD-01D

		Lead/Lag Controller WM-LEADLAG-TGD-01A

		E-BUS Adapter Board OR-EBUS-ADAPTER-TGD-01B

VAV/Zone Controllers

		VAV/Zone Controller Technical Guide OR-VAVZP-TGD-01B The P.I. VAV/Zone Controller is designed for pressure independent VAV Box and Zone Damper applications. It is supplied with an integral Airflow Sensor and is mounted in a plastic enclosure. The P.D. VAV/Zone Controller is designed for pressure dependent VAV Box and Zone Damper applications and is mounted in a plastic enclosure.

Submittal Sheets

		All HVAC Controllers and Modules Sub-HVAC Controllers and Modules - 01W

		VCCX2 Controller Sub-VCCX2-Controllers

		VCB-X Controller Sub-VCBX-Controllers

		VCM-X Controller Sub-VCMX-Controllers

		Sensors Sub-Sensors-02S

		Communication Devices Sub-Communication-Devices-02G

		Add-On Controllers and Related Components Sub-Add-OnDevices-01M

		VAV/Zone Controllers, Dampers and Related Components Sub-VAV-ZoneDampers-01T

		PT-Link II BACnet4 ORION-OE368-23B-BACnet4-PT-Link-II-1A

		PT-Link II LON-3 ORION-OE368-23-LON3-PT-Link-II-1A

		PT-Link II N2-4 A ORION-OE368-23N-N2-4-PT-Link-II-1A

Configuration and Setpoint Worksheets

		VCCX2 Controller (Hand Fill) VCCX2-Setpoints-Worksheet-Hand-Fill-1E

		VCCX2 Controller (Interactive) VCCX2-Setpoints-Worksheet-Interactive-1E

		PRISM2 VCCX2 Controller (Interactive) PRISM2 VCCX2-Setpoints-Worksheets-1E

		VCB-X Controller (Hand Fill) VCB-X-Setpoints-Worksheet-Handfill-1E

		VCB-X Controller (Interactive) VCB-X-Setpoints-Worksheet-Interactive-1E

		PRISM2 VCB-X Controller (Interactive) PRISM2 VCB-X-Setpoints-Worksheets-1C

		VAV BOX Controller (Hand Fill) VAV BOX-Setpoints-Worksheet-Hand-Fill-1A

		VAV BOX Controller (Interactive) VAV BOX-Setpoints-Worksheet-Interactive-1A

Wiring Diagrams

		VCCX2 Controller System Wiring TYP-VCCX2-WIRE-PT-1A-ALL.pdf

		VCB-X Controller System Wiring VCB-X-STD-WIRING-1G-P1

Wiring Technical Guides

		VCCX2 Component and System Wiring Technical Guide OR-VCCX2WIRE-TGD-01A

		VCM-X E-BUS Component and System Wiring Technical Guide OR-VCMXWIRE-TGD-01C

Design Guides

		System Design Guide OR-SYS-TGD-01D

		Zoning Design Guide OR-SYS-ZDG-01B

Software Updates

		Pioneer Gold Software Update Latest software update for Pioneer Gold Controller

		Pioneer Silver Software Update Latest software update for Pioneer Silver Controller

		Touchscreen Controller Update Latest software update for Touchscreen Controller Dongle

		Touchscreen Controller Update Latest software update for Touchscreen Controller SD Card

Previous Generation Controls

Sensors

		Digital Room Sensor OR-DRS-TGD-01M

		CO2 Sensor OR-CO2-TGD-01E

Communication Devices

		CommLink IV WM-CLIV-TGD-01E

		IP-Link Installation Guide WM-IPLNK-TGD-01B

		Remote Link II WM-RLII-TGD-01C

		USB-Link WM-USBLNK-TGD-01D

PT-Link

		PT-Link-BACnet® OR-PTBACNET-TGD-01L

		PT-Link-BACnet® OR-PTBACNET-TGD-01M

		PT-Link II BACnet® OR-PT-II-BACNET-TGD-01D

		PT-Link II BACnet2® OR-PTLNK2BTL-TGD-01G

		PT-Link II N2 OR-PTLNK2N2-TGD-01C

		PT-Link-LON® OR-PTLNKLON-TGD-01N

		PT-Link-LON® OR-PTLNKLON-TGD-01L - includes VAV/CAV and MUA II

		PT-Link-N2 OR-PTLNKN2-TGD-01M

		PT-Link-N2 OR-PTLNKN2-TGD-01L - includes VAV/CAV and MUA II

Auxiliary Controllers and Devices

		BACnet® Link OR-BACNET-TGD-02B

		GPC-17 Controller OR-GPC17-APP-01A-ALL

		GPC Controller OR-GPC-APP-01A-ALL

		E-BUS Distribution Module OR-EBD-TGD-01J

VAV/Zone Controllers

		Modular VAV/Zone Controller OR-MZCAP-TGD-01D

		Non Modular VAV/Zone Controller OR-NMZCAP-TGD-01D

		VAV Zone Controller Technical Guide OR-VAVZ-TGD-01C

Submittal Sheets

		GBD Controller OE331-21-AVG-GBD-PrelimTechInfo-All

		PT-Link II Protocol Translator ORION-OE368-23-PT-Link-II-01A

Configuration and Setpoint Worksheets

		VCM Controller Setpoint Worksheet (Hand Fill) VCM-Setpoint-Record-HF-1B

Heating and Cooling Products

Quick Links

AAON Products

Literature

Controls literature